FABRICATION                                                             Back

EXCEL Fabrication supplies a full range of pipe and modular fabrication solutions. Our fully equipped 50,000 square foot fabrication facility handles both common and exotic materials including carbon and stainless steel, chromium and nickel alloys, and titanium. We are capable of fabricating pipe spools up to 6 feet in diameter, modular or skid mounted units of various sizes and types, vessels, and heater tubes. An important component of our vertically integrated corporate services is fabrication for our construction and maintenance groups. However, our major focus is on independent fabrication projects for the chemical, petrochemical, refining, power, and marine industries.

PIPE SPOOL CAPABILITIES

  • Maximum O.D. 72"
  • Spool size: 40 ft. x 8 ft. x 8 ft.
    (Larger Sizes with Permitted Loads)
  • Spool output: 750 per week
  • Vessel fabrication

EQUIPMENT

LIFTING

  • Five & ten-ton full length running cranes
  • One-ton swing boom cranes

PIPE CUTTING

  • Pantograph machines
  • Plasma cutting
  • Abrasive cutting

ROLL OUT

  • 7,500 lb. positioners
  • 3,000 lb. positioners
  • 500 lb. positioners
  • 20,000 lb. turnrolls
  • 5,000 lb. turnrolls
  • Preston-Easton 5-ton turnrolls
  • Submerged arc welding
  • Semi-automatic welding

WELDING PROCESSES & EQUIPMENT

  • 155 established welding procedures
  • SMAW, GTAW, GMAW, FCAW, SAW
  • 1,000 amp subarcs
  • 300 amp inverter power sources
  • 350 amp inverter power sources
  • 450 amp inverter power sources

QUALITY CONTROL

  • Minimum Standard: B31.3 (Latest Edition)
  • National Board Inspection & ASME Code
    Stamps-"R", "S", & "U"
  • Shop hydro-testing
  • Independent radiographic inspection on-site
  • Positive Material Identification (PMI)
  • Bar code spool tracking

FABRICATION TOLERANCES

  • Per Pipe Fabrication Institute Standard
    ES-3 and/or customer specifications

ALLOY WELDING EXPERIENCE

  • Stainless Steel- Series 300 & 400
  • Duplex Stainless Steel
  • Super Duplex Stainless Steel
  • Chrome-Moly
  • Nickel
  • Monel®
  • Inconel®
  • HK-40
  • Titanium
  • Hastelloy®
  • Aluminum

MODULAR/SKID FABRICATION
& CONSTRUCTION

  • Extensive modular and skid experience
  • Design-Build experience
  • All discipline turnkey capabilities
  • Delivery and installation upon completion

WORK SCHEDULE

  • Day Shift—7 days/week, 11 hours/day
    (Rotating 4-day shift)
  • Night Shift—(if required) 7 nights/week, 11 hours/night
    (Rotating 4-night shift)

EXECUTION & DELIVERY

  • Work numerous projects simultaneously on daily basis
  • Track each project from detailing through delivery
  • Guaranteed delivery dates

ENGINEERING

  • Auto Cad drafting utilizing CADPIPE and SPOOLGEN software
  • Complete drafting and detailing department
  • Equipped for electronic transfer

MATERIAL HANDLING, STORAGE & SHIPPING

  • All material handling as well as pick-up and delivery
    is executed with EXCEL personnel and equipment
  • Significant storage space exists to insure all material is
    properly stored and maintained. Material storage is
    specifically managed to ensure quality control
    requirements are satisfied.
  • Fifteen acres of pipe lay down area surrounds shop.
© 2008- EXCEL Group
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