Construction

Nalco R-1050 Reactor Replacement Expansion

EXCEL worked as the general contractor for this EPC contract to replace the 25-year-old R-1050 reactor with a larger, more efficient one.

Markets

Chemical / Petrochemical
Nalco setting R1050 in place

Project Description

This project included the demolition of existing structural steel, electrical, and mechanical components. In addition, EXCEL was required to remove sections of the building where the vessel was housed to make several structural modifications and improvements. The plant was in production during the project and was located in a condensed work area, so extra proactive safety measures were implemented to ensure a safe environment for all parties. This complicated orchestration of removal and replacement involved six critical lifts within the highly congested work site. To compound matters, the urgency to resume production warranted a very aggressive schedule requiring EXCEL to work 24 hours a day. The tenuous nature of the project made the replacement of the R-1050 reactor complex precarious, requiring perfect coordination between Nalco and EXCEL. Despite the challenges, the project was successfully completed on schedule with no OSHA recordable incidents.

Other Construction Projects

Exxon XTO Industrial Construction Project

Oil and Gas

Exxon/XTO Cowboy Project

EXCEL completed the construction of a grassroots cryogenic gas plant in New Mexico.

Construction, Civil, Structural, Mechanical, Electrical & Instrumentation, Fabrication

View Project

Altas V Vandenburg CA

Space & Aviation

Atlas V Project

Lockheed Martin, Complex 3-E Vandenburg Air Force Station and Complex 41 Cape Canaveral Air Force Station renovation projects

Construction, Electrical & Instrumentation

View Project

LIGO Livingston

Technology

LIGO Project

LIGO consists of two ground-based Michelson interferometers with Fabry-Perot arm cavities, operated in unison to detect gravitational waves directly.

Construction

View Project

KTI Saudi Aramco

Oil and Gas

KTI-Saudi Aramco Heater Revamp

EXCEL's scope on the KTI-Saudi Aramco Heater Revamp was demolition, performed pipe fabrication, and installed pipe and structural steel on the platformer consisting of four heaters.

Construction, Fabrication

View Project

Tu Hogar Renace STEP Program

Disaster Relief

Puerto Rico Fema Sheltering & Temporary Essential Power Program

EXCEL effectively balanced its goals of safety, quality, and homeowner satisfaction alongside requirements to meet production to deliver assigned repairs successfully.

Construction, Disaster Recovery

View Project

TDC Bitumen Unloading Project

Terminals

TDC Bitumen Unloading Project

As an EPC contractor for TDC/Genesis Energy, EXCEL provided a total design and construction solution for their Bitumen Unloading facility.

Construction

View Project

Kinder Morgan tank terminal

Terminals, Midstream

Kinder Morgan Geismar Logistics Center

As general contractor for the Kinder Morgan Geismar Logistics Center, EXCEL provided a total construction solution for Kinder Morgan's terminal project.

Construction

View Project

Cruzan CMS Project

Food & Beverage

Cruzan CMS Recovery Project Expansion

EXCEL worked as the general contractor for all civil, structural, mechanical, electrical, and instrumentation work for the Cruzan Rum Facility.

Construction, Civil, Structural, Mechanical, Electrical & Instrumentation, Fabrication

View Project

Westlake Control Room Upgrade

Chemical / Petrochemical

Westlake Control Room Upgrade

EXCEL was selected as the general contractor for the Westlake Control Room Upgrade Project.

Construction

View Project

Get Started

Consult with an expert. Get a customized plan and budgetary estimate.

Want to stay up to date? Sign up to receive project updates and company news in your inbox.

We care about the protection of your data. Read our Privacy Policy.